Craftsman 16 3.5 HP Electric Chainsaw Manual

The Craftsman 16-inch 3.5 HP Electric Chainsaw is a powerful, corded electric chainsaw designed for residential cutting tasks such as pruning, limbing, and cutting firewood. It features a 16-inch Oregon bar and chain, automatic oiler, tool-free chain tensioning, and a wrap-around handle for improved control. Below are key sections for safety, features, assembly, operation, maintenance, troubleshooting, and specifications.

Features at a Glance

Key components: 3.5 HP electric motor, 16-inch Oregon bar and chain, automatic chain oiler, tool-free chain tensioning system, wrap-around handle, safety chain brake, and front hand guard.

Safety Information

Read all instructions before use. Always wear appropriate safety gear.

1. Personal Protective Equipment (PPE): Always wear safety glasses, hearing protection, gloves, chainsaw chaps, and sturdy boots.
2. Work Area Safety: Keep bystanders and pets at least 30 feet away. Ensure secure footing and clear work area of tripping hazards.
3. Electrical Safety: Use a grounded outlet. Keep cord away from cutting area and sharp objects. Do not use in wet conditions.
4. Kickback Awareness: Understand kickback zones (upper quadrant of bar tip). Use both hands, maintain firm grip, and do not overreach.
5. Chain Brake Test: Test chain brake before each use by engaging with front hand guard.

WARNING! Failure to follow safety instructions can result in serious injury or death. Keep hands away from moving chain. Never operate while tired or under the influence.

Assembly & Setup

Unpack and inspect all parts. Assembly requires minimal tools.

1. Attach the Bar and Chain: Place bar onto mounting studs. Loop chain around bar with cutting teeth facing forward on top. Align chain with drive sprocket and bar nose sprocket. Secure bar nuts finger-tight.
2. Tension the Chain: Use tool-free tensioning knob on side to adjust until chain snaps back when pulled from bar. Tighten bar nuts securely after tensioning.
3. Fill Oil Reservoir: Use recommended bar and chain oil. Fill reservoir to full line. Check for leaks.
4. Attach Power Cord: Plug detachable cord firmly into saw's receptacle.
5. Pre-Operation Check: Verify chain brake functions, chain moves freely, and all fasteners are tight.

CAUTION! Ensure chainsaw is unplugged during assembly. Do not force chain onto bar.

Specifications

• Model: Craftsman 16-inch Electric Chainsaw
• Motor: 3.5 HP, 120V AC, 15 Amps
• Bar Length: 16 inches
• Chain Pitch/Gauge: 3/8" LP, .050"
• Drive Links: 57
• Oil Capacity: 6.8 fl oz (200 ml)
• Weight: 12 lbs (5.4 kg) without cord
• Cord Length: 12 feet, detachable
• Sound Pressure: 95 dB(A) at operator's ear
• Vibration: Less than 2.5 m/s²
• Warranty: 2-year limited

Controls and Components

Familiarize yourself with all controls before operation.

Main Components:

• Front Handle/Hand Guard: Contains chain brake trigger.
• Rear Handle: Contains trigger switch and lock-off button.
• Chain Brake: Engages via front hand guard during kickback or manually.
• Trigger Switch: Two-stage: press lock-off button, then squeeze trigger.
• Chain Tensioning Knob: Tool-free adjustment on right side.
• Oiler Adjustment: Dial near oil fill cap (MIN to MAX).
• Bar Nuts: Secure bar to body.
• Oil Fill Cap: For bar and chain oil reservoir.

Operation: Always start with chain brake engaged. Hold rear handle with right hand, front handle with left hand. Keep thumbs wrapped around handles.

Operation

Proper technique ensures safe and efficient cutting.

1. Starting: Plug into grounded outlet. Engage chain brake. Press lock-off button and squeeze trigger to start. Release trigger to stop.
2. Basic Cutting: Position saw so bar does not contact ground or other objects. Let chain reach full speed before contacting wood. Use moderate pressure; let the chain do the work.
3. Limbing: Cut limbs from bottom to top when possible. Support limb if needed.
4. Bucking (Cutting Logs): Support log off ground. Make top cut first, then bottom cut to avoid pinching.
5. Kickback Prevention: Do not cut with bar tip. Maintain secure grip. Be aware of wood tension.
6. Stopping: Release trigger. Engage chain brake. Unplug saw when not in use.

WARNING! Never operate with one hand. Do not cut above shoulder height. Be alert for kickback.

Chain Maintenance

Regular maintenance ensures optimal performance and safety.

1. Chain Sharpening: Use round file and guide. File each cutter at 30° angle. Maintain consistent depth gauge height.
2. Chain Tensioning: Check tension frequently, especially when new. Chain should snap back when pulled from bar. Adjust with side knob when saw is cool and unplugged.
3. Bar Maintenance: Clean bar groove regularly. Flip bar each time chain is sharpened to ensure even wear.
4. Oiling System: Check oil level before each use. Adjust oil flow for cutting conditions (more for hard/dry wood). Use only recommended bar and chain oil.
5. Chain Replacement: Replace chain when cutters are worn beyond sharpening, or if damaged. Use only Oregon 91PX057G or equivalent.

CAUTION! Always disconnect power before performing maintenance. Wear gloves when handling chain.

Cleaning & Storage

Unplug and allow saw to cool before cleaning.

1. Exterior Cleaning: Wipe with dry cloth. Use brush to remove sawdust from air vents and oil ports.
2. Bar and Chain: Clean with stiff brush. Remove sap with recommended cleaner.
3. Storage: Store in dry, locked location out of reach of children. Drain oil if storing for extended period. Hang by rear handle or lay flat.
4. Cord Care: Inspect for damage before each use. Coil loosely for storage.

CAUTION! Do not use water or solvents for cleaning. Never store with fuel or oily rags.

Warranty Information

Craftsman 16-inch Electric Chainsaw is covered by a 2-year limited warranty from date of purchase against defects in material or workmanship. Warranty does not cover normal wear, misuse, abuse, or commercial use. Proof of purchase required. For warranty service, contact Craftsman Customer Service at 1-888-331-4569 or visit www.craftsman.com.

Troubleshooting

Service: For repairs not covered in manual, contact authorized Craftsman service center. Do not attempt to repair motor or electrical components.

Customer Support: 1-888-331-4569 | www.craftsman.com