Craftsman T2400 Lawn Tractor Parts Manual

The Craftsman T2400 is a 24-horsepower lawn tractor featuring a Kohler Courage SV730 engine, 46-inch mower deck, hydrostatic transmission, electric PTO, and a durable steel frame. This manual provides comprehensive parts identification, assembly instructions, maintenance procedures, and troubleshooting guidance to ensure proper operation and longevity of your tractor. Below are key sections covering safety, parts diagrams, installation, maintenance, specifications, and troubleshooting.

1. Parts Identification & Diagrams 2. Safety Precautions 3. Assembly Instructions 4. Technical Specifications 5. Engine Components 6. Mower Deck Assembly 7. Drive System & Transmission 8. Electrical System 9. Maintenance Schedule 10. Parts Replacement Guide 11. Troubleshooting

Parts Identification & Diagrams

Key components: Engine assembly, Mower deck, Transmission, Steering system, Electrical harness, Seat assembly, Wheels & tires, Control panel.

Component	Part Number	Description
Engine (Kohler SV730)	CMXGVAAM700000	24 HP, 2-cylinder, air-cooled
Mower Deck (46")	CMXGRAMZ460000	Triple-blade, stamped steel
Hydrostatic Transmission	CMXGTZAM300000	Foot-pedal control, infinite speeds
Drive Belt	CMXGBVAM144000	1/2" x 144" for deck drive
Blade Spindle Assembly	CMXGSIAM046000	Includes bearings and pulley
Air Filter	CMXGAFAM041000	Dual-element, paper & foam
Spark Plug	CMXGSPAM732000	Champion RC12YC, gap 0.030"
Battery	CMXGBTAU340000	12V, 340 CCA, group U1
Seat	CMXGSEAM240000	High-back, suspension
Fuel Filter	CMXGFFAM025000	In-line, replace every 100 hours

Safety Precautions

Always follow safety guidelines to prevent injury or damage.

Read manual thoroughly before operation or maintenance.
Disconnect spark plug wire before servicing.
Use proper lifting equipment for heavy components.
Wear safety glasses and gloves during repairs.
Operate only in well-ventilated areas.

WARNING! Engine components may be hot during/after operation. Allow to cool before servicing. Keep hands and feet away from moving parts.

Assembly Instructions

Unpack and inspect all parts. Use provided hardware and tools.

Attach steering wheel: Align splines, secure with nut (35-40 ft-lbs).
Install seat: Mount on suspension base, tighten bolts (18-22 ft-lbs).
Connect battery: Positive (red) first, then negative (black).
Attach mower deck: Lower lift arms, align pins, secure with retainer springs.
Check tire pressure: Front 14 PSI, rear 10 PSI.
Add engine oil: SAE 10W-30, 2 quarts (check dipstick).
Fill fuel tank: Unleaded gasoline only, minimum 87 octane.

CAUTION! Do not overtighten hardware. Use torque wrench where specified.

Technical Specifications

Engine: Kohler Courage SV730, 24 HP, 725cc, OHV.
Transmission: Hydrostatic, infinite forward/reverse speeds.
Cutting Width: 46 inches, triple-blade.
Fuel Capacity: 3.5 gallons.
Oil Capacity: 2 quarts (with filter).
Turning Radius: 18 inches.
Weight: 580 lbs (without attachments).
Tires: Front 15x6.00-6, Rear 20x10.00-8.
Electrical: 12V battery, 15A charging system.
Warranty: 2-year limited.

Engine Components

Kohler SV730 engine parts: Cylinder head, Piston rings, Carburetor, Oil filter, Fuel pump, Ignition coil.

Maintenance: Change oil every 50 hours (or annually). Replace air filter every 100 hours. Check spark plug gap (0.030"). Adjust valve clearance (0.004-0.006" intake, 0.006-0.008" exhaust) at 300 hours.

Torque specs: Spark plug 18-22 ft-lbs. Oil drain plug 14-18 ft-lbs. Cylinder head bolts 18-20 ft-lbs in crisscross pattern.

Mower Deck Assembly

46-inch stamped steel deck with three spindles.

Remove deck: Lower lift, disconnect PTO, remove retainer springs.
Blade replacement: Use blade removal tool, torque to 45-50 ft-lbs.
Belt routing: Follow diagram on deck housing.
Deck leveling: Adjust front and rear hangers to 2.5-3" cutting height.
Spindle bearing: Replace if excessive play or noise present.

Tip: Sharpen blades every 25 hours for optimal cut. Balance after sharpening.

Drive System & Transmission

Hydrostatic transmission with drive belt and pulleys.

Check transmission fluid: Level with fill plug (SAE 20W-50).
Drive belt tension: 1/4" deflection at midpoint.
Neutral adjustment: Set linkage per manual diagram.
Parking brake: Adjust cable for proper engagement.

WARNING! Do not operate with leaking hydraulic fluid. Repair seals immediately.

Electrical System

12V system with key ignition, safety interlock, PTO switch, headlights.

Wiring diagram: Battery → Ignition switch → Safety switches → Starter solenoid → PTO clutch. Fuse: 20A main fuse in red holder near battery.

Troubleshooting: No start? Check battery voltage (>12.4V), clean terminals, test safety switches (seat, brake, PTO).

Maintenance Schedule

Interval	Task	Parts Required
Every 8 hours	Check tire pressure, inspect blades	None
Every 50 hours	Change engine oil & filter	Oil filter, SAE 10W-30
Every 100 hours	Replace air filter, fuel filter	Air filter, fuel filter
Every 200 hours	Replace spark plug, check belts	Spark plug RC12YC
Every 300 hours	Adjust valves, change trans fluid	SAE 20W-50, gasket
Seasonal	Sharpen blades, grease fittings	Blade balancer, lithium grease

Storage: Add fuel stabilizer, run 5 minutes. Disconnect battery. Store in dry location.

Parts Replacement Guide

Common replacement parts and procedures.

Drive belt: Release tension, remove deck, route new belt per diagram.
Blades: Block blade, use 15/16" socket, torque to 45-50 ft-lbs.
Battery: Disconnect negative first, clean tray, secure hold-down.
Fuel filter: Pinch clamps, replace filter, ensure flow direction.
PTO clutch: Disconnect wiring, remove mounting bolts, align new clutch.

Note: Use genuine Craftsman parts for optimal performance and warranty.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Engine won't start	Dead battery, bad spark plug, clogged fuel filter	Charge battery, replace plug/filter, check fuel flow.
Poor cutting performance	Dull blades, uneven deck, low engine RPM	Sharpen blades, level deck, adjust throttle to 3400 RPM.
Transmission slips	Low fluid, worn belt, adjustment needed	Check fluid level, replace drive belt, adjust linkage.
Excessive vibration	Unbalanced blade, loose spindle, damaged deck	Balance blade, tighten spindle bolts, inspect deck.
Electrical failure	Blown fuse, corroded terminals, bad switch	Replace 20A fuse, clean terminals, test switches.

Service Support: 1-888-331-4569; www.craftsman.com/parts

Parts Ordering: Provide model number (CMXGRAMZ240000) and part number from manual.